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The Crusher Plug is a new plug
for the fire-resistant ducting
of plastic pipes (PVC, ABS,
HDPE, PP up to 160 mm OD). The
plug can be used to duct pipes
through decks and bulkheads
on board ships and through walls
and ceiling in buildings.
Where plastic pipes are ducted
as part of sanitation systems,
for example, they pose a serious
source of problems in the event
of fire. At a temperature of
about 75 °C the plastic softens,
and spontaneous ignition occurs
at about 140 °C. This allows
the fire to spread via the resultant
opening in the deck/bulkhead
or wall/ceiling, as the case
may be.
The Crusher Plug provides a
solution for this problem. The
plug is based on a newly developed
rubber type FRR-E (Fire Resistant
Rubber-Expanding). When exposed
to flames or to temperatures
above 200 °C the rubber expands
to over ten times its original
volume, and as a result totally
compresses even aluminium pipes.
Consequently the conduit opening
which carries the pipe is totally
closed and the fire is prevented
from spreading any further.
The Crusher Plug consists of
two parts, and the seal is formed
by pushing both parts of the
plug into the space between
the ducted pipe and wall of
the conduit opening. This means
not only that the plug is extremely
simple to install but also that
installation can be done after
the pipe has been laid. Besides
being fire resistant, the CE
certificated CSD sealing plugs
are also gas and water tight.
Recently the CSD Crusher Plugs
were successfully fire tested
to IMO resolution A.754(18)
by the Warrington Fire Research
Institute in England.
When the Crusher Plug is employed
for PVC or HDPE pipes, the conduit
opening should be partly filled
with FRR/EHF (Fire Resistant
Rubber / Expanding, Halogen
Free) rubber strips, which are
wrapped around the pipe. This
extra precautionary measure
is needed because PVC and HDPE
ignite extremely rapidly. The
FRR/EHF rubber strips expand
even more rapidly, so that the
opening created by the softened
or combusted pipe is closed
in a very short time. When the
Crusher Plug is subsequently
exposed to the fire, it will
expand and totally compress
the remainder of the PVC or
HDPE pipe.
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